SunOil, a petrochemical products manufacturer, with sales in North America, South America, and Europe is looking to setup plants that meet demand in these locations. Demand in North America, South America, and Europe are 12, 8, and 14 million units respectively. The following table shows variable costs, which include production, inventory, and transportation costs (including tariffs and duties) for manufacturing one million products. And the table also shows fixed costs to build plants in respective regions. Low capacity plants can build 10 million units a year, and High capacity plants 20 million units. The assumption is that variable costs grow linearly with the quantity shipped or produced. All the costs are in USD
Inputs – Costs, Capacities, Demands | |||||||
Demand Region Production and Transportation Cost per 1,000,000 Units |
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Supply Region | N. America | S. America | Europe | Fixed Cost ($) | Low Capacity | Fixed Cost ($) | High Capacity |
N. America | 81 | 92 | 101 | 6,000 | 10 | 9,000 | 20 |
S. America | 117 | 77 | 108 | 4,500 | 10 | 6,750 | 20 |
Europe | 102 | 105 | 95 | 6,500 | 10 | 9,750 | 20 |
Demand | 12 | 8 | 14 |
(a) What will be the minimum total cost to setup and operate the network? Explain the solution in terms of total cost, plants set up, and volumes produced, and delivered to various demand points.
(b) What happens if there is no difference in fixed costs between a low capacity and a high capacity plants in a given supply region? Explain the solution.
( c) Explain the solution if the values in the first row (‘N. America’) are given as:
81 75 85 3500 10 6000 20
Expert Answer
a) Total cost, Plant set up and volumes produced and delivered to demand points are mentioned in the beow image
B) If there is no difference in fixed costs for plant set up, the configuration doesnt change but the cost will decrease
C) If there is a change in values in first row, the configuration doesnt change but the cost will decrease
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