Question & Answer: Read the following case and write a one page analysis of K Mart’s Problems Supply Chain…..

Read the following case and write a one page analysis of K Mart’s Problems

Supply Chain Strategy Misalignment is Killing Kmart USA

Jul 22, 2017

An Introduction: and a Little Disambiguation

If you’ve been following the fortunes of Kmart Australia, you’ll know that it’s a company enjoying good fortunes after a tremendous turnaround a few years ago, in which a change of supply chain strategy played a major part.

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Unlike Kmart Australia, the American company has a long history of steady decline in performance and profit, and is still in trouble today despite its merger with Sears in 2005.

While a number of factors are doubtless contributing to the Kmart demise, only a minor amount of analysis is required to identify supply chain misalignment as being one of the primary issues, which the company has never managed to correct.

The Failing Kmart Business Strategy

The first Kmart store opened way back in 1962. Since then the company has competed in the low-cost, big-box, variety retail market alongside chains like Wal-Mart and Target, but despite growing to boast over 2,000 outlets by the late 1980s, has since been continuously losing market share.

Today there are fewer than 700 Kmart stores in the United States, and the Sears Holding Company looks to be heading for bankruptcy.

So what went wrong? Given that Kmart’s business strategy comprised a relatively hard-to-imitate, cost-focused approach to providing consumers with everything from detergent to DVD-players, you might wonder at its inability to thrive in today’s environment of consumer convenience, especially since it’s had more than 50 years experience in the market sector.

A Long History of Supply Chain Strategy Misalignment

Kmart’s struggle has partly been caused by an inability to clearly define its position in the discount retail arena. For example, Wal-Mart is very clearly intent on providing consumers with the lowest prices, while Target offers “the better low-price shopping experience”.

Kmart though, is kind of stuck in the middle with no clear message to differentiate itself.

In fact, this issue in itself indicates that Kmart suffers from an inability to align functional strategies with that of the business overall. This includes the supply chain strategy, which Kmart has never successfully developed to support its place in the bargain shopping category.

The problem of supply chain strategy misalignment has always been there for Kmart, ever since the first of its concept stores opened in Garden City, Michigan.

Indeed, it’s fair to say that supply chain strategy was overlooked completely in the early years of Kmart’s growth. The company instead concentrated on top-line growth through acquisitions, and invested heavily in marketing and merchandising—none of which are activities that typically support a low-cost retail strategy.

In the ensuing decades, Kmart continued to implement functional initiatives which seemed to miss the point of the company’s business model, ignoring the importance of supply chain strategy, which its primary competitors meanwhile embraced.

This failure to align supply chain and business strategy was largely responsible for Kmart falling behind Wal-Mart in terms of sales revenue. The two companies switched positions in 1991, an event which heralded the start of a decade-long decline for Kmart, which ended in bankruptcy in 2002 and led to a subsequent merger with Sears in 2004.

Where Did Supply Chain Strategy Fall Down at Kmart?

Did Kmart actually have a supply chain strategy? I would say “probably not.” However in that regard, Kmart had (and still has) a lot in common with a great number of other companies. According to our own research at Logistics Bureau, less than 40% of businesses have documented a strategy for their supply chain operations.

This is something I always find rather strange, because supply chain strategy development does not have to be difficult. Similarly, it shouldn’t be too hard to ensure the supply chain strategy supports that of the business.

Kmart for example, wouldn’t have had to be particularly inventive to ensure the supply chain strategy supported the company’s low-cost business model. It’s not necessary to be totally unique in the way you build a supply chain operation, as long as you align its capabilities with the general business needs.

What could Kmart have done? Well, that’s what we’ll look at next.

How Kmart Could Have Improved Supply Chain Strategy

At certain stages in Kmart’s history, the company implemented supply chain initiatives which would today be considered standard practices for cost reduction. However, in most cases it did so reactively, either in response to the lead taken by competitors, or because the company was cajoled into action by its suppliers.

Distribution Strategy and Tactics

Right from the very outset, Kmart lagged behind Wal-Mart in terms of supply chain progress. It was probably around a decade late in implementing basic distribution cost-saving practices such as hub-and-spoke distribution and cross-docking.

While Wal-Mart invested in fleet assets to drive distribution costs down, Kmart persevered with the use of external carriers and did nothing to try and reduce inventory touch-points.

Lessons for Your Business: If your company is operating a low-cost business strategy, then your supply chain strategy should involve the development of capabilities to keep costs down. In brief, these capabilities might include any or all of the following:

Optimisation of your distribution network to maximise low-cost bulk transportation and reduce route-trade volume and mileage.

Direct purchases from producers or manufacturers, instead of buying through wholesalers (if your company is engaged in retail commerce).

Cross-docking operations to reduce the need for warehouse real-estate and resources

Appropriate choice of assets or outsourced logistics services

Vendor-managed inventory programs

It’s probably fair to say that some of the above-listed capabilities might not have been easy to plan or implement during the first couple of decades of Kmart’s existence. In any case, they would need a considerable degree of collaboration with partners and suppliers—another aspect of supply chain operation that Kmart’s leadership failed to understand.

External Supply Chain Strategy

If you want to develop a successful supply chain strategy, attention must be paid to supplier and partner relationships. This was an area in which Kmart lagged behind its competitors. Supplier relationship and performance management were absent from Kmart’s strategy even after they become commonly accepted as best practices in strategic and tactical supply chain management.

With more than 2,000 stores in operation by the early 1990s, Kmart could have leveraged its scale to persuade key suppliers to align on strategy and engage in collaborative relationships.

Wal-Mart was a pioneer of collaborative supply chain management and Kmart could have adopted its competitor’s innovations without shame, but instead continued to focus on assortment and marketing as differentiators, despite the fact that these activities ran contrary to a low-cost business strategy.

Had Kmart consolidated sourcing across a number of key suppliers, and offered those suppliers huge-volume purchases and partnership contracts, the company could have greatly reduced inventory purchase prices, emulating the Wal-Mart strategy and perhaps preventing the Kmart arch-rival from usurping its place as the USA’s most successful big-box variety retailer.

Supply Chain Technology

Of course the birth of the information age has made it easier to develop an aligned supply chain strategy involving suppliers and partners. But Kmart and Wal-Mart have always been polar opposites when it came to the understanding of supply chain technology.

Wal-Mart began to invest in cutting-edge technology way back in the 1960s, while Kmart didn’t do so until at least 15 years later. Moreover, even after adopting the technology, Kmart’s leaders didn’t really understand how it could help them.

The fact is that technology—like collaboration—enables supply chain strategy, and technology also enables collaboration, especially when that collaboration must involve suppliers and partners. Kmart failed to identify and activate key strategy enablers, including technology.

That Kmart was a stranger to supply chain technology in the 1980s and 19990s is evident from the fact that the company’s CEO took pride in the fact that he “had no use for things like ATMs and email.”

Imagine how difficult life must have been for Kmart’s CIO at the time, who (like the technology that he was accountable for) was probably put in place as a result of competitive pressure, rather than any real desire to enable and align functional strategies.

Technology as a Strategy-enabler

Kmart eventually began to spend money on supply chain technology, but it can hardly be said to have been a strategic investment. If IT expenditure had been invested wisely, commensurate with a low-cost business strategy, Kmart could have mapped a more successful course through the late 20th and early 21stcenturies.

For example, technology could have been used in the following ways to enable a business-aligned supply chain strategy:

To transmit demand-data from the point-of-sale all the way up the supply chain to key strategic suppliers

To collaborate actively with suppliers and partners to create an aligned, end-to-end supply chain strategy

To streamline information flows up and down the supply chain through the use of EDI technology

To implement automation in distribution centres and back-of-store warehouses

To improve supply chain visibility using real-time inventory monitoring

To optimise transportation and distribution

No such initiatives were undertaken however and even when Kmart implemented EDI in the 1990s, it did so only because its suppliers had the technology and were requiring customers to get on-board with their initiatives.

This piecemeal cobbling together of IT systems is not an uncommon situation in supply chain strategy. In fact, many companies’ supply chains (and associated IT solutions) have just kind of evolved organically in response to commercial forces, and have never been subject to any deliberate strategic planning.

Merger Compounds the Problems

After becoming the largest retailer to ever file for bankruptcy, Kmart eventually merged with Sears in 2004. Yet still the chain’s problems continued and if anything, have in fact compounded.

Supply chain strategy development after all, is not a one-time exercise, and a merger between two companies should certainly be a catalyst to review, revise, and rework functional strategies.

This clearly wasn’t the case for Sears, if the obvious lack of asset consolidation is anything to go by. As of 2010, Sears and Kmart shared only four of a total 39 distribution centres, while all of the others served either one entity or the other.

That doesn’t exactly reflect any serious effort to extract efficiencies from the merger, or to learn from past mistakes and recognise the supply chain as a strategic source of value and cost-effectiveness.

Fast-forward to 2017, and Sears/Kmart is immersed in a classic case of déjà vu, as the conglomerate’s suppliers become ever more nervous and another 72 outlets prepare to close their doors. It seems that Sears was not the saviour of Kmart, but merely the prolonger of an already slow and painful process of stagnation and decay.

Supply Chain Strategy: The Achilles Heel for Kmart

Whether or not the end is nigh for Kmart USA, it’s no secret that a company which could have cornered the market in big-box commodity retail failed to do so, largely because it failed to align functional strategies—supply chain strategy in particular—with its stated mission, business model, and overall strategy.

Kmart was a huge company with huge potential, but supply chain strategy misalignment has been its Achilles heel for more than 50 years.

Expert Answer

The case lists out Kmart’s problems around supply chain and strategic misalignment and how its business steadily declined in market share and the number of stores operating.

The case begins with how Kmart Australia had witnessed a turnaround and is enjoying good fortune now while Kmart America is struggling with a continuous decline in sales and profits.

The firm started in 1962 and established around 2000 stores by the late 1980s and it currently holds just 700 stores as it lost market share to competitors like Walmart and Target.

Supply chain misalignment is identified as the primary issue for the firm’s decline. The firm never had a clearly defined strategy to align its supply chain with its business. Kmart had rather invested in marketing, merchandising, acquisitions etc. rather than differentiating itself in the market place as a low cost and discount retailer.

All this led to the toppling of Kmart’s position by Walmart in 1991 and the decline continued until 2002 when the company filed bankruptcy.

Being a low-cost retailer, none of Kmart’s supply chain initiatives is concentrated around cost reduction and its strategies are based on what its competitors did. Hence, the firm has always been reactive rather than proactive. The firm also delayed in implementing the basic distribution cost-saving practices such as hub-and-spoke distribution and cross-docking. The firm relied on external carriers for its distribution.

The firm never developed any of the below capabilities to push its low cost strategy –

  • Optimization of transportation and distribution network
  • Direct purchases from manufacturers
  • Vendor-managed inventory programs
  • Outsourced logistic services
  • Collaboration with business partners viz. suppliers, logistics partners etc.

Use of Technology

The firm has been slow in implementing technology initiatives and projects while its competitor Walmart has invested in cutting-edge technologies in the 1960s.

Technology is considered as a strategic enabler to supply chain and business and Kmart did not understand how technology could be implemented and used. Below are the various technological advantages to supply chain –

  • Transmission of information across supply chain
  • Implementing automation in operations
  • Collaborate actively with partners through integration of systems
  • Supply chain Analytics
  • Optimization of transportation networks

None of these initiatives are implemented by Kmart early and its EDI implementation in 1990s was due to the pressure from its suppliers.

Merger with Sears

The firm’s merger with Sears compounded the problems that Kmart already faced as neither of the firms have clearly aligned supply chain strategy to the business strategies.

Both the firms lost market shares post merger and shut down the number of stores.

The lesson learnt from the failures of Kmart is to align the low cost business strategy and supply chain strategy to clearly defined initiatives and projects that help a firm to succeed in big-box retail business.

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